Basic Info.
Type
Glass Edging Machine
Glass Industry
Automotive Glass
Equipment
CNC Glass Grinding Machines
Maximum Glass Size
2200*1500 mm
Minimum Glass Size
1000*600 mm
Glass Cycle Time
80s/ PC ( 2200 X 1500 mm)
Transfer Speed
10-30m/Min
Glass Required
Flat Glass Windshields (Single Sheets)
Glass Orientation
From The Pre-Positioning to The CNC Grinder
Usage
Glass Edge Grinding for Windshields
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
CNC Glass Grinding machine For Automotive Glass Windshields
1. PURPOSE/DESCRIPTION OF PROCESS
CNC Grinding Machine For Automobile Glass Windshields, glass edge grinding, automatic special-shaped glass edging, and centering.
In the automotive pre-processing of automotive glass production, for windshields, sidelites, vents, and quarter glass, the raw glass required glass edge grinding by a CNC system.
One working station for auto glass windshield glass processing, and two working stations for car sidelites.
2. APPLICATION
Glass CNC machine, edge grinding for automotive glass.
CNC automotive glass processing equipment, automotive glass, Engineering vehicle glass and all kinds of electric vehicle glass, front and rear windshield, car window glass, ship, and other high-speed rail and other special-shaped glass processing and edging.
3. PRODUCTION CAPACITY
The processing speed for FZGGM-WS: 10-30 m/min (Customized)
Glass Cycle Time:80s/ pc ( 2200 x 1500 mm)
4. DESCRIPTION
4.1 Structure
This CNC Grinding Machine For Automobile Glass Windshields is composed mainly of:
- Pre-positioning
- CNC Grinder
Conveying speed: inverter control, manual and manual adjustment
Power and control cable: (Priority E3FA-DP22 BY OMS) National standard.
Sensor: BANNER/OMRON brand.
The cylinder is equipped with a position sensor, which can effectively detect the position of the cylinder.
Control panel: with manual and automatic switching control buttons.
It is suitable for multi-variety and large-volume special-shaped glass edging. One machine is multi-purpose and has a large utilization rate. The processing program supports offline programming. For new types of glass edging processing, the processing program can be started offline, and the whole process does not need to stop. The robot has zero idle time, and a variety of glass edging can maintain continuous processing, which greatly improves efficiency.
The high-quality grinding wheel is used for high-precision grinding without damaging the glass quality and processing accuracy. Especially suitable for mass edging, more economical and cost-effective!
An automatic chip removal system is designed-the dust and glass slag generated during the edging process can be automatically discharged to the designated location through this system, ensuring zero dust and zero pollution in the workshop, and good environmental protection.
4.2 Technical Parameters
Pre-positioning
Conveyor type | Belt conveyor |
Max. Glass Size | 2200*1500 mm |
Mini. Glass Size | 400*600 mm |
Glass Thickness | 2mm- 4 mm |
Conveyor Height | 900mm +/- 30 mm (Customized) |
Orientation of Glasses | From the Pre-positioning to the CNC grinder |
Glass Transfer Speed | 10 - 30 m/min (Customized) |
Equipment frame | Carbon steel and aluminum profile |
Transfer method | Chain |
CNC Grinder
Conveyor type | Belt conveyor |
Max. Glass Size | 2200*1500 mm |
Mini. Glass Size | 400*600 mm |
Glass Thickness | 2mm- 4 mm |
Conveyor Height | 900mm +/- 30 mm (Customized) |
Orientation of Glasses | From the Pre-positioning to the CNC grinder |
Glass Transfer Speed | 10 - 30 m/min (Customized) |
Main spindle speed | 0-10000rpm |
Working table size | 1600X2500mm |
Main spindle speed series | Stepless speed regulation |
X/Y axis fastest moving speed | 9m/min |
Z-axis fastest moving speed | 1m/min |
Cutting feed rate | 0-6500mm/min |
Manual feed rate | 0-4000mm/min |
Minimum setting and moving unit | 0.001mm |
Dimensional deviation after grinding | ±0.15mm |
Device positioning accuracy | 0.02mm |
Cooling system | Spindle special oil temperature cooler for spindle |
Equipment frame | Carbon steel and aluminum profile |
Transfer method | Chain |
4.3 UtilityVoltage/Frequency | 4400V/60Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Temperature | -5 ºC~50ºC |
Humidity | Average 85%, peak >95% |
Glass request | Flat glass |
4.4 Configuration
Servo | Delta |
Gear reducer | SEW |
Cylinder | SMC |
The electromagnetic valve | SMC |
Bearing | FK/HRB |
Timing belt | MEGADYNE |
PLC | Delta |
Touch screen | Delta |
Sensor | OMRON |
Inverter | Delta |
Low voltage component | Schneider |
4. ADVANTAGES
- Conveying speed: inverter control, manual and manual adjustment
- The cylinder is equipped with a position sensor, which can effectively detect the position of the cylinder.
- Control panel: with manual and automatic switching control buttons.
- The CNC machining center replaces the manual process, which is a high speed and saves labor, helping customers complete processing orders faster.
- Small size, footprint, suitable for limited space, flexible operation, easy to use the system, one machine can replace 3-4 manual labor.
- Program control, intelligent adjustment, and fully automatic edging-only one person needs real-time monitoring assistance, which completely liberates labor, reduces labor costs, and solves the problem of difficult recruitment for enterprises.
- The CNC grinder process table with a large extension can be customized for processing, and the connection is expanded according to the processing layout, Manipulator assists in the production
- Single and double stations are controllable.
5. RELATED PROCESSING LINE MACHINES
This Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
6. PACKAGE AND SHIPMENT
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland) FUZUAN mainly provides professional ONE-STOP glass solutions for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicles, such as cars, trucks, passenger cars, carts, buses, etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales, with our technological expertise and a strong focus on successful implementation, we develop solutions that make the difference, for our customers.
FUZUAN 's main service customers include AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc, all major professional glass enterprises in China and overseas.
Our main products include:
Many different kinds of Auto glass loading machines, before Bando/Bystronic Line and other processes,
Automatic raw glass cutting line N/1 before Bando/Bystronic Line,
Automotive glass pre-processing line,
Glass Cutting, breaking, grinding line, CBGD, full automatic type, and semi-automatic type,
CNC grinding machine,
Glass drilling machine,
Glass washing and drying machine, both for flat glass and curved glass,
Talcum Powdering machine,
The glass screen printing line includes the printing machine and the drying machine after printing,
Vacuum pre-laminate machine,
PVB assembly conveyor line,
PVB Stretching and Cutting machine,
Glass bending furnace,
Automatic large/small size glass match machine,
Lamination glass stacking machine,
Automatic conveyor line,
Terminal soldering machine, Automatic welding machine
PVC Pre-heat line,
Online resistance and optics detection machine,
Various kinds of glass inspection machines, Tension, resistance, thermal break line detection machine,
Complete set of assembly tooling machines etc.
It can be customized according to the special needs of customers, and provide and transformation of various standard automotive glass processing equipment and non-standard equipment.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas