Basic Info.
Type
Glass Laminating Machine
Glass Industry
Automotive Glass
Glass Required
Bent Glass Windshields Lamination with PVB
Equipment Name
Automobile Glass Lamination Conveyor
Maximum Glass Size
1850*1250 mm
Minimum Glass Size
1000*500 mm
Usage
Car Windshield Assembly Conveyor Glass Sheets PVB
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
This Automotive Glass Laminating Line is used for the laminated Automotive glass windshield processing, PVB Assembly with an inner and outer glass of the windscreen, It is specifically designed for the purpose of inspection, laminated, vacuum ring, and other processes for the glass between the curved glass washing machine and vacuum de-airing furnace.
the process before and after as below,
- 2 sheets of glass from the bending machine
- Curved glass washing and drying machine
- Cooling tunnel after the glass washing machine
- 2 sheets of glass assembling with PVB sheets / PVB assembly line
- Vacuum Pre-laminate machine for De-airing of assembled glass
FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTION
FUZUAN also provides semi-automatic and fully automatic type lamination line solutions.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
2. APPLICATION
Automobile Glass, Laminated car windshields, Truck front windscreen, Truck front windshields, Safety glass laminating process.
3. PRODUCTION CAPACITY
The transfer speed for FZPAL-M: 3-18 m/min
4. DESCRIPTION
4.1 Structure
This Auto Windshield Processing Laminated Glass Production Line For PVB Assembling is composed mainly of:
- Four transfer conveyors, including a PVB assembly station, Station for placing silicon ring, and Transition conveyors.
- With two sets of glass lifting mechanisms, in the PVB assembly station, and the station for placing silicon rings, it's much easy for manual operation.
4.2 Technical Parameters
Maximum Glass Size | 1850*1250 mm |
Minimum Glass Size | 1200*400 mm |
Glass Thickness | 1.6mm- 6 mm |
Conveyor Height | 1100-950mm +/- 30 mm |
Cycle Time | 25s/pc |
Orientation of Glasses | By convex up ("wings" down) |
Depth of Bend | Max 240mm |
Cross-curvature | Max 40mm |
Glass Transfer Speed | 3 - 18 m/min |
Dimension | 12000mm (Customized) |
Total power | 20 KW |
4.2 Utility
Voltage/Frequency | 380V/50Hz 3ph (Adjustable according to the customer) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤75%) |
5. ADVANTAGES
- The transmission action of the entire line is consistent.
- The entire line is transmitted smoothly, to ensure that the glass is in place and not offset.
- It adopts anti-rust treatments to avoid contaminating the laminating room.
- The transmission block in contact with the glass must be smooth and not scratch the glass.
- In order to facilitate the operation of the PVB lamination and placing silicon ring, the design of the lifter mechanism is very convenient for the operation.
- Increase the induction turning machine to reduce the moving of glass by the staff at the PVB lamination station.
- Conveyor with frequency inverter
- Suitable sensors will be installed to detect glass presence
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields
- Automatic Glass Loading Machine
- Auto Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
- Flat Glass Washing And Drying Machine
- Auto Glass Silk Screen Printing and Drying And Cooling System
- Talcum Powder Spraying Machine
- Glass Bending Machine
- Automatic Glass Loading Machine
- Curved Glass Washing And Drying Machine
- PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
- Vacuum Pre-Laminate Machine (De-airing of assembled glass)
- Autoclave
- Rearview mirror button bracket
- Glass Inspection Line
- Glass Packing Line
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (Except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8 DRAWING
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas