Basic Info.
Glass Industry
Automotive Glass
Glass Required
Bent Glass Windshields Lamination with PVB
Equipment Name
Automobile Glass Lamination Conveyor
Maximum PVB Length
1300 mm
PVB Original Thickness
0.76 mm
PVB Thickness After Stretching
0.6 mm – 0.74 mm
Usage
PVB Forming Shaping and Cuting Save 15-25% PVB
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
This PVB Shaping Machine Full Automatic PVB Interlayer Stretching And Cutting For Car Windshields is used to process the PVB interlayer sheets for the automotive laminated windshields.
It gives both commercial and economical benefits to the windshields producer. increases the aesthetic and comfort values of top-shaded windscreens giving savings of 15%-25% with top-shaded PVB and 10% with uniformly colored PVB.
It adopts full-automatic cutting system,
- The frame is welded with a Q235 square tube and surface polishing.
- The PVB conveying adopts a gear motor (speed frequency conversion adjustable), which drives double group air pressure to the roller.
- Automatically adjust the PVB arc.
- Automatic measurement of the PVB length signal to be cut off.
- The two groups of PVB be cut off by the gear motor(speed frequency conversion can adjust), and the electromagnetic clutch cut off the PVB diaphragm after relative rotation of the length signal of the diaphragm
FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTION
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
2. APPLICATION
Clear, tinted, and top-shaded PVB can be processed.
The line is well adapted for shaping both refrigerated and interleaved PVB.
Automotive windshield glass PVB film.
It is equipped with an automatic interleaf rolling-out system.
3. PRODUCTION CAPACITY
The transfer speed for FZLMJ-1300: 4-6 m/min
4. DESCRIPTION
4.1 Structure
This PVB Shaping Machine Full Automatic PVB Interlayer Stretching And Cutting For Car Windshields is composed mainly of:
- PVB Roll Rack
- Heating and shaping section
- PVB Transfer section
- Cooling section
- Auto cutting section
4.2 Technical Parameters
PVB Width | 1000-1300 mm |
PVB Original Thickness | 0.76 mm |
PVB Thickness After Stretching | 0.6mm- 0.74 mm |
Conveyor Height | 900mm +/- 30 mm |
Speed | 4-6 m/min |
Heating Temperature | 90-150 ºC |
Heating Temperature Measurement Accuracy | ±1ºC |
Cooling Temperature | 10-15ºC |
Dimension | 7000x4000x3000mm (Customized) |
Total power | 95 KW |
4.2 Utility
Voltage/Frequency | 380V/50Hz 3ph (Adjustable according to the customer) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤75%) |
5. ADVANTAGES
- Special design for the heating and cooling system, to effectively reduce the generation of glass bubbles after high pressure.
- Conveyor with frequency inverter.
- Suitable sensors will be installed to detect glass presence.
- Automatic temperature control
- Suitable for automobile glass mass production.
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (Except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. A fast and on-time delivery is our top priority.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas