Basic Info.
Glass Industry
Automobile Glass
Usage
Solder Electrical Connectors on Automotive Glass
Maximum Glass Size
2300*1400 mm (Customized)
Minimum Glass Size
1100*600 mm
Glass Required
Heatable Automobile Rear Windscreen
Table Height
900mm +/- 30 mm
Glass Pre-Heat
70°c-100°c
Type
Automotive Glass Soldering Machine
After-sales Service
Engineers Available to Service Machinery Overseas
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
Soldering Machine for Automotive Backlites
1. PURPOSE/DESCRIPTION OF PROCESS
Manual soldering machine for backlites automotive glass rear windscreen
In order to prevent the frost on the backlites, generally, there is much automotive glass with heating wires on the surface, to keep the glass has a certain temperature. To contact the glass heating wires and the car body control circuit, it needs to weld the tongue/connectors on the glass heating wires for the connection.
This manual soldering machine is an economic solution to solder the connectors on heatable backlites, and soldering of terminal tabs onto heated rear windshields.
The terminal soldering machine adopts the principle of low voltage, high current, which will solder the tongue connectors on the heating wires and its working process is as follows,
The operation steps are as below,
- Manual loading of glass on the workstation
- Manual positioning of the soldering head on the glass or docking clamp
- The manual feed of the connector
- Automatic soldering cycle (electrodes lowered => power on => soldering => cooling => removal of electrodes => Removal of the soldering head, auto back
- Manual unloading of glass
OPTION:
This soldering machine can be used in the automatic production line, on the conveyor automatic feed in and out.
2. APPLICATION
MANUAL SOLDERING MACHINE
For the production of heatable backlites
Automotive glass rear windshield
3. PRODUCTION CAPACITY
The capacity for FZTSM-B: ≤10s/piece glass sheet (Customized)
4. DESCRIPTION
This manual soldering machine is divided into five parts,
- Power source
- Soldering head
- Switch pedal
- Balancer
- Workstation
4.1 Structure
This Glass Palletizing System is composed mainly of
- Conveyor with Positioning Function
- Belt Conveyor
- KUKA/ABB Robot for automatic palletizing of the glass
- Glass separator arranger
- Rotating platform
- Transition conveyor
- Safety protect net
4.2 Technical Parameters
Maximum Glass Size | 1850*1250 mm |
Minimum Glass Size | 1100*600 mm |
Glass Thickness | 2 mm- 8 mm |
Conveyor Height | 850mm +/- 30 mm (Customized) |
Depth of Bend | 10- 200mm |
Tensile Strength | 2-4 kg |
Supporting Frame Rotation | 0-360° |
Cross-curvature | 5-40mm |
Capacity | ≤10s/piece glass sheet (Customized) |
Total Weight | 150 kgs |
Working Station Rotation | 0-360° |
4.3 Utility
Voltage/Frequency | 400V/50Hz 3ph (Customized) |
Voltage Variation | +/-10% |
Compressed air | 0.5-0.7 Mpa |
Total power | 2000VA |
5. ADVANTAGES
- This solder is a lightweight mobile unit with compact construction mounted on wheels.
- This solder is a lightweight mobile unit, with compact construction mounted on wheels.
- The soldering head, with two tungsten electrodes, is controlled pneumatically.
- The automatic feed of the soldering wire is adjustable.
- The workstation is a rotary table, where the glass is positioned.
- For use as a backup unit for automated soldering systems.
- It gives excellent results and reliable soldering quality.
- It's well adapted for flexible production.
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with a complete and systematic after-sale service, which can quickly deliver its technology service to reduce equipment
malfunction and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland) FUZUAN mainly provides professional ONE-STOP glass solutions for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicles, such as cars, trucks, passenger cars, carts, buses, etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales, with our technological expertise and a strong focus on successful implementation, we develop solutions that make the difference, for our customers.
FUZUAN 's main service customers include AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc, all major professional glass enterprises in China and overseas.
Our main products include:
Many different kinds of Auto glass loading machines, before Bando/Bystronic Line and other processes,
Automatic raw glass cutting line N/1 before Bando/Bystronic Line,
Automotive glass pre-processing line,
Glass Cutting, breaking, grinding line, CBGD, full automatic type, and semi-automatic type,
CNC grinding machine,
Glass drilling machine,
Glass washing and drying machine, both for flat glass and curved glass,
Talcum Powdering machine,
The glass screen printing line includes the printing machine and the drying machine after printing,
Vacuum pre-laminate machine,
PVB assembly conveyor line,
PVB Stretching and Cutting machine,
Glass bending furnace,
Automatic large/small size glass match machine,
Lamination glass stacking machine,
Automatic conveyor line,
Terminal soldering machine, Automatic welding machine
PVC Pre-heat line,
Online resistance and optics detection machine,
Various kinds of glass inspection machines, Tension, resistance, thermal break line detection machine,
Complete set of assembly tooling machines etc.
It can be customized according to the special needs of customers, and provide and transformation of various standard automotive glass processing equipment and non-standard equipment.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas