Basic Info.
After-sales Service
Engineers Available to Service Machinery Overseas
Glass Industry
Automotive Glass
Maximum Glass Size
2100*1250 mm
Minimum Glass Size
1200*600 mm
Glass Thickness
4.76 mm – 6.76 mm
Deepth of Bend
Max. 250mm
Cross-Curvature
Max. 40mm
Glass Flow
Small Head Forward, Wing Down (Concave Down)
Water Temperature Control
30ºC~55ºC
Usage
Optical Inspection of Automotive Front Windshields
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Specification
11000x3000mm
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
Optical Inspection System For Front Windshields Quality Detect
As an important part of auto parts, automobile glass undertakes multiple functions such as windproof, sound insulation, heat insulation, aesthetics, and protection of passengers, among which one of the most important functions is to help the driver observe the road conditions. For the driver, car glass with excellent optical performance can provide a more comfortable visual experience, and if the car glass with poor optical performance is installed on the car, the driver will see through the front windshield glass while the car is driving. There may be dizziness, which can easily lead to traffic accidents. Therefore, the product quality of automotive glass is particularly important.
At present, in the process of deep processing of automobile glass, after the automobile glass comes out of the autoclave, the inspection optics is performed separately, and then it is sent to the assembly line for accessory installation after it is qualified. In this way, workers are required to carry out the repeated work of moving up and down twice, which affects the production efficiency of automobile glass.
In order to achieve the above objective, FUZUAN provides a glass optical inspection device, which is applied to the automotive glass production line, for improving the production efficiency of automobile glass.
2. APPLICATION
This Inspection Line is used for optical inspection of automotive front windshields.
3. PRODUCTION CAPACITY
The processing speed for FZOINS-2100: 6-20 m/min (Customized)
4. DESCRIPTION
4.1 Structure
This Optical Inspection System For Front Windshields Quality Detect is composed mainly of
- Five conveyors of flexible belts
- A set of lifting up rotating machines, Lifting and swinging system
- The bracket of the lift-up machine is made of aluminum and there are four adjustable polyurethane support blocks for supporting the glass.
- A set of flip-type optical inspection frame
- Control the left and right flip rods on the outside of the transmission line by a cylinder.
- Flipped aluminum rod length is 1100 mm, flip angle of 40 °
- Electronic control system
- Electrical cabinets should be close to the machine, including
Power and control device
PLC
Command and the signal
Button
The lighthouse
Emergency cut off button
Safety confirmation
Touch screen, all the control, and display
logic: Control and display by the touch screen
4.2 Technical Parameters
Maximum Glass Size | 2100*1250 mm |
Minimum Glass Size | 1200*600 mm |
Glass Thickness | 4.76mm- 6.76 mm |
Conveyor Height | 850mm +/- 30 mm (Customized) |
Orientation of Glasses | By convex up ("wings" down) |
Depth of Bend | Max 250mm |
Cross-curvature | Max 40mm |
Glass Transfer Speed | 6- 20 m/min (Customized) |
Dimension | 11x3m |
4.3 Utility
Voltage/Frequency | 440V/60Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Temperature | Min.:18ºC/Max.:35ºC |
Humidity | 50% average (Max. 85%) |
Glass request | Curved glass, after grinding |
5. ELECTRICAL PLC/HIM CONTROLPLC | Mitsubishi |
Touch Screen | Mitsubishi |
Frequency Converter | Mitsubishi |
Motor/Reducer | SEW/Siemens |
Low voltage apparatus | Schneider / Omron |
Water Pump | CNP Stainless pump |
Fan | China Brand (Customized) |
5. ADVANTAGES - Replace traditional manual testing, and reduce artificial error and labor costs.
- Increase productivity and analyze data quickly.
- Follow up on the problem quickly.
- A travel-type sensor switch is installed on the line to detect the arrival position of the glass.
- The conveying of curved glass is carried out by two parallel active belts.
- The Independent drive mechanism, adjustable speed conversion.
- Lift up rotating machine adopts the cylinder and a guide slider to control the up and down motion, and speed of the lift-up machine.
- Lifting and swinging components are used to drive the glass bracket to lift and swing horizontally.
- The footswitch is used to control the glass's 90° rotation.
- Flip-type optical inspection frame is controlled by a cylinder.
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. PACKAGING AND SHIPPING
9. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland) FUZUAN mainly provides professional ONE-STOP glass solutions for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicles, such as cars, trucks, passenger cars, carts, buses, etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales, with our technological expertise and a strong focus on successful implementation, we develop solutions that make the difference, for our customers.
FUZUAN 's main service customers include AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc, all major professional glass enterprises in China and overseas.
Our main products include:
Many different kinds of Auto glass loading machines, before Bando/Bystronic Line and other processes,
Automatic raw glass cutting line N/1 before Bando/Bystronic Line,
Automotive glass pre-processing line,
Glass Cutting, breaking, grinding line, CBGD, full automatic type, and semi-automatic type,
CNC grinding machine,
Glass drilling machine,
Glass washing and drying machine, both for flat glass and curved glass,
Talcum Powdering machine,
The glass screen printing line includes the printing machine and the drying machine after printing,
Vacuum pre-laminate machine,
PVB assembly conveyor line,
PVB Stretching and Cutting machine,
Glass bending furnace,
Automatic large/small size glass match machine,
Lamination glass stacking machine,
Automatic conveyor line,
Terminal soldering machine, Automatic welding machine
PVC Pre-heat line,
Online resistance and optics detection machine,
Various kinds of glass inspection machines, Tension, resistance, thermal break line detection machine,
Complete set of assembly tooling machines etc.
It can be customized according to the special needs of customers, and provide and transformation of various standard automotive glass processing equipment and non-standard equipment.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas