Basic Info.
Cutting Method
Laser Cutting
Glass Industry
Automotive Glass
Fields of Application
Car Glass Windshield
Maximum Glass Size
2000*1300 mm
The Max. Glass Width After Cutting
1200mm
Type
Glass Cutting Machine
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Specification
9500mmx5100mmx2000mm
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
Laser cutting machine
This laser cutting is a new innovation in the field of automotive glass processing.
The process as below, Manually feed the trolley full of glass into the loading position of this laser cutting line, laser cutter can automatically load and unload the material, positions the glass, and at the same time, complete the cutting and breaking process collecting the scrap, and puts the processed glass into the next streamline.
1.C/T<= (calculated according to graph)
2. Yield rate >=98%
3. Failure rate <=5%
4. Machine operating manpower: 1 person/line
5. Estimated development cost: subject to market quotation
6.Estimated development cycle/replication cycle: 75D/45D
7. Recyclability: similar products can be widely used.
2. APPLICATION
Laser cutting technology in the Automotive glass processing industry, for automobile windshield glass, side window, and sidelites lines.
3. PRODUCTION CAPACITY
The processing speed for FZGCM-L: Processing speed 1000mm/s,
acceleration 10000mm/ss
4. DESCRIPTION
4.1 Structure
This Laser cutting machine is composed mainly of
- Fully automatic loading, includes Loading trolley, Loading module, Separator paper picking module, the Correction module
Loading trolley module
Manual push the loading trolley into the loading position, the positioning shafts of the positioning cylinders on both sides of the correction module are automatically inserted into the positioning shaft sleeves at both ends of the trolley to locate and fix the trolley. 2. The separator paper should be about 50mm higher than the product, easy for the module to pull out the paper.
Loading module
The loading module takes the glass from the loading trolley, and moves it into the correction module, cutting, splitting, and connecting the line to complete the entire process. 2. The lifting movement of the loading and unloading is composed of modules, and the products are picked by the vacuum system.
Separate paper picking module
The loading module sucks the glass from the trolley while taking the paper separator sucker to suck the paper, and then takes the product away and puts it in the correction fixture module. 2. After the product is taken away, the separator paper picking module drags the paper out and put it into the scarp box.
Correction module
The trolley positioning cylinder is clamped to position and fixes the loading trolley in place.
The glass positioning cylinder performs rough positioning of the product, and the bottom roller wheels effectively reduce the contact area during the product correction process and protect the glass surface.
- CCD positioning
- Laser cutting
Glass cutting module
The cutting jig vacuum the product, the adsorption area is large, the vacuum is uniform, and the surface smoothness is good.
The Z-axis CCD accurately positions the product, the jig moves back and forth with the linear motor, and the cutting Z-axis moves left and right to complete the cutting of the product by the cutting head.- Breakout/ splitting process
Glass breakout
The glass is put into the breaking jig through the loading module.
The Z-axis CCD accurately positions the product, the jig moves back and forth with the linear motor, and the split head moves left and right to complete the split of the product.
The splinter residues are poured into the scrap box along with the rotation of the splinter jig steel belt.- Glass breakout jig/fixture
The glass is placed on the surface of the steel belt of the split jig through the loading module, and the steel belt is close to the vacuum chamber so that the product and the steel belt are tightly connected through the vacuum.
After the glass breakout, the motor will actuate. The synchronous wheel and the belt rotate, and at the same time the brush is brushed from the surface of the fixture, and the air knife is blown from the inside to the outside along the vacuum hole to completely remove the fragments and residues on the surface of the fixture- Fully automatic unloading
.2 Technical Parameters
| Maximum Glass Size | 2000*1300 mm |
| Glass Thickness | ≤3 mm |
| Conveyor Height | 900mm +/- 30 mm (Customized) |
| Platform speed | Processing speed 1000mm/s,acceleration 10000mm/ss |
| Platform accuracy | Repeat ≤±2μm, positioning accuracy ≤±3μm |
| Total Power | 10KW |
| Equipment Size | 9500mmx5100mmx2000mm |
3.3 Utility
| Voltage/Frequency | 440V/50Hz 3ph (Customized) |
| PLC Voltage PLC | 220V |
| Control Voltage | 24VDC |
| Voltage Variation | +/-10% |
| Compressed air | 0.4-0.6 MPa |
| Temperature | 22ºC~25ºC |
| Humidity | 50%(Max≤80%) |
| Glass request | Flat glass |
4. ADVANTAGES
- Laser cutting and breaking in the automotive glass industry.
- CCD for accurate positioning of products
- 365/ 24 / 7 productions with absolute reliability
- Smallest tolerance, the highest edge quality
- Machine operating manpower: 1 person/line
5. CONFIGURATION
| Laser supplier | Gauss Lasers |
| Cutting head | GH Laser |
| Beam expander | VE-01-1064 |
| CCD Camera | Cognex |
| CO2 laser | Coherent/Iradion Laser |
| Breaking head | GH Laser |
| Water chiller | 900W Cooling capacity |
| Industrial PC | ADLINK |
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. PACKAGE AND SHIPMENT
9. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland) FUZUAN mainly provides professional ONE-STOP glass solutions for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicles, such as cars, trucks, passenger cars, carts, buses, etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales, with our technological expertise and a strong focus on successful implementation, we develop solutions that make the difference, for our customers.
FUZUAN 's main service customers include AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc, all major professional glass enterprises in China and overseas.
Our main products include:
Many different kinds of Auto glass loading machines, before Bando/Bystronic Line and other processes,
Automatic raw glass cutting line N/1 before Bando/Bystronic Line,
Automotive glass pre-processing line,
Glass Cutting, breaking, grinding line, CBGD, full automatic type, and semi-automatic type,
CNC grinding machine,
Glass drilling machine,
Glass washing and drying machine, both for flat glass and curved glass,
Talcum Powdering machine,
The glass screen printing line includes the printing machine and the drying machine after printing,
Vacuum pre-laminate machine,
PVB assembly conveyor line,
PVB Stretching and Cutting machine,
Glass bending furnace,
Automatic large/small size glass match machine,
Lamination glass stacking machine,
Automatic conveyor line,
Terminal soldering machine, Automatic welding machine
PVC Pre-heat line,
Online resistance and optics detection machine,
Various kinds of glass inspection machines, Tension, resistance, thermal break line detection machine,
Complete set of assembly tooling machines etc.
It can be customized according to the special needs of customers, and provide and transformation of various standard automotive glass processing equipment and non-standard equipment.
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