Basic Info.
Type
Glass Laminating Machine
Glass Industry
Automotive Glass
Maximum Glass Size
2000*1300 mm
Minimum Glass Size
1000*500 mm
Glass Thickness
3.2mm – 6 mm
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
Full Automatic Automotive Glass Packaging Line Vacuum Hose Rubber Ring Remove System
Vacuum Ring Return System For Windshields
1. PURPOSE/DESCRIPTION OF PROCESS
This automatic vacuum ring take-off line is specially designed for the vacuum ring furnace (Vacuum Pre-laminated Line), it can robotic remove the hose and the vacuum rubber ring, and transfer the rubber ring, cooling the rubber ring.
Automotive glass De-airing System extendable with many automation processes, such as disconnecting the vacuum ring automatically of the connection of vacuum of the conveyor, including,
- Automatic vacuum valve close
- Automatic silicon hose removal
- Automatic vacuum silicon ring removal
- Automatic silicon ring return
The whole automation process overview is below,
Vacuum de-airing ring furnace→Conveyor working→Close valve→Remove hose→Vacuum rubber ring remove system
The glass enters into the Vacuum rubber ring remove system automatically→Unloading conveyor→Transition conveyor→Position conveyor→Robot absorb glass→ Rubber ring remove system→ Remove the rubber ring→Suspension type vacuum rubber ring return line→Convey to laminating position.
2. APPLICATION
Automation system for the Automotive glass de-airing process, vacuum ring furnace.
3. PRODUCTION CAPACITY
The capacity for FZVPL-E2: 16-25s/pc (Customized)
4. DESCRIPTION
4.1 Structure
This Automotive Glass rubber ring removal system is composed mainly of- An unloading conveyor
- Transition conveyor
- Position conveyor
- Vacuum rubber ring remove system
- Suspension type vacuum ring return convey line
- Vacuum ring remove the robot
- Vacuum ring cooling section
- Pneumatic system
- Electric control system
- Safety protects the net.
4.2 Technical Parameters
Maximum Glass Size | 2000*1300 mm |
Minimum Glass Size | 1000*500 mm |
Glass Thickness | 3.2 mm- 6 mm |
Conveyor Height | 850mm +/- 30 mm (Customized) |
Depth of Bend | Max 250mm |
Cross-curvature | Max 50mm |
Capacity | 16-25s/pc (Customized) |
Total Power | 60 KW |
Dimension | Customized |
4.2 Utility
Voltage/Frequency | 380V/50Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Compressed air | 0.6-0.7 Mpa |
- The process parameters can be edited, saved, and invoked on the touch screen.
- The unloading suction arm's rotation and lifting are controlled by a servo motor.
- The suction arm equipped with the sensor can detect the glass entry and control the action
- A set six-axis industrial robot.
- A centrifugal fan was used to cool the silicon rubber ring surface.
6. RELATED PROCESSING LINE MACHINES
Automotive Windshield Glass Processing Machinery- Automatic Glass Loading Machine
- Glass Cutting, Breaking, Grinding Machines
- Flat Glass Washing And Drying Machine
- Glass Silk Screen Printing, Drying And Cooling System
- Talcum Powder Spraying Machine
- Glass Bending Furnace
- Curved Glass Washing And Drying Machine
- PVB Laying-up Assembly Line Automotive
- De-airing process Automotive
- Rear View Mirror Button process
- Glass Inspection Line
- Glass packing line
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with a complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibilities and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. COMPANY PROFILEBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland)
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas