Basic Info.
Maximum Glass Size
2100*1200 mm
Glass Industry
Automotive Glass
Usage
De-Airing Machine Automotive
Equipment Type
Auto Glass Pre-Heating and Pre-Pressure Machine
Minimum Glass Size
800*400 mm
Conveyor Height
850mm +/- 30 mm (Customized)
Orientation of Glasses
Wing Down
Cross-Curvature
Max. 25 mm
Min Radius of Curvature
150 mm
Pressure Stress
≥ 10.0 MPa
Glass Quantity Conveyor Can Carry
200 PCS (Customized)
Type
Glass Laminating Machine
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
12 Wagons Bending machine for front Windshield Glass making heating and annealing
1. PURPOSE/DESCRIPTION OF PROCESS
This Customized Continuous Windshield Glass Bending Machine For Car Windscreen is the main equipment for processing car windshield glass, with advanced technology and reasonable control of the production process, which makes this furnace produce the windscreen in full compliance with the optical properties of automotive glass inspection standard.
It has the features of,
- Fully automatic bending, reducing the labor intensity of workers and avoiding the product quality problems caused by personal factors in the manual process
- With the flexible bending control method, you can choose time control or temperature control (infrared temperature measurement) or time and temperature mixed control, which can accurately control glass baking and spherical control.
- Intelligent tracking of power supply voltage fluctuations to control baking and bending to ensure the consistency of the glass.
- The section of the furnace wire is fine, the control is accurate, the optical performance of the glass is excellent, and the spherical surface is consistent.
- There is a bottom auxiliary heating device (optional).
- The combination of internal circulation cooling and forced cooling makes the annealing uniform and sufficient.
- There is a glass edge stress formation control device.
- High production efficiency and low energy consumption.
2. APPLICATION
Hot bending the Laminated windshields for cars, trucks, and minibusses.
3. PRODUCTION CAPACITY
The processing speed for FZBF-C-2200: 360 PCS/8 HR (Customized)
4. DESCRIPTION
When the W/S is placed on the conveyor and the vacuum line is connected, a vacuum is drawn to pull out the air between the glass panes before the WS is heated.
4.1 Structure This Automotive Glass Bending Furnaces for Windshield Glass Bending Systems is composed mainly of:
Loading system (Unloading system)
Pre-heating chamber(s)
Heating chamber(s)
Pre-forming chamber(s)
Forming chamber(s)
Annealing chamber(s)
Cooling chamber(s)
Electrical & control system
Technical documents
4.2 Process flow of Bending Furnace
Glass loading => Pre-heating, pre bending => Bending => Annealing => Cooling => Transition area Glass separate from mold => Glass transfer out of furnace => Glass unloading
4.3 Technical Parameters
MODEL | MAX.GLASS SIZE (mm) | GLASS THICKNESS (mm) | DEPTH OF BEND (mm) | CAPACITY 8/H (PCS) | POWER (KW) |
FZBF-C-2000 | 2000*1000 mm | 4-6 | 250 | 400 | 1200 |
FZBF-C-2200 | 2000*1250 mm | 4-6 | 250 | 360 | 1450 |
FZBF-C-2360 | 2360*1250 mm | 4-6 | 250 | 310 | 1600 |
FZBF-C-2200 | 2000*1250 mm | 4-6 | 250 | 550 | 1800 |
4.2 Utility
Voltage/Frequency | 400V/50Hz 3P+N+PE (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Consumption of air compression | 0.6-0.7Mpa |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤80%) |
4.3 Main Bran Of Components
Equipment frame | Carbon steel Q235/Q345 |
Gear motor | SEW |
Bearing | SKF |
Pneumatic components | SMC |
Transmission guide rail | HIWIN |
Coupling | Made in China |
Chain | Made in China |
Furnace body and trolley surface insulation cotton | Import insulation board |
PLC | OMRON |
Frequency converter and communication card. | OMRON |
Remote IO.AD module | OMRON |
Output module to switch wiring, transfer row. | OMRON |
HMI | China's industrial control machine |
5. ADVANTAGES - Special design for the heating and cooling system
- Simple operation
- High efficiency
- Energy saving
- Suitable for automobile glass mass production.
6. RELATED PROCESSING LINE MACHINES
This Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with a complete and systematic after-sale service, which can quickly deliver its technology service to reduce equipment
malfunction and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. LAYOUT OF AUTOMOTIVE TURNKEY LAMINATION SOLUTION
10. PACKAGE AND SHIPMENT
11. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland) FUZUAN mainly provides professional ONE-STOP glass solutions for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicles, such as cars, trucks, passenger cars, carts, buses, etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales, with our technological expertise and a strong focus on successful implementation, we develop solutions that make the difference, for our customers.
FUZUAN 's main service customers include AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc, all major professional glass enterprises in China and overseas.
Our main products include:
Many different kinds of Auto glass loading machines, before Bando/Bystronic Line and other processes,
Automatic raw glass cutting line N/1 before Bando/Bystronic Line,
Automotive glass pre-processing line,
Glass Cutting, breaking, grinding line, CBGD, full automatic type, and semi-automatic type,
CNC grinding machine,
Glass drilling machine,
Glass washing and drying machine, both for flat glass and curved glass,
Talcum Powdering machine,
The glass screen printing line includes the printing machine and the drying machine after printing,
Vacuum pre-laminate machine,
PVB assembly conveyor line,
PVB Stretching and Cutting machine,
Glass bending furnace,
Automatic large/small size glass match machine,
Lamination glass stacking machine,
Automatic conveyor line,
Terminal soldering machine, Automatic welding machine
PVC Pre-heat line,
Online resistance and optics detection machine,
Various kinds of glass inspection machines, Tension, resistance, thermal break line detection machine,
Complete set of assembly tooling machines etc.
It can be customized according to the special needs of customers, and provide and transformation of various standard automotive glass processing equipment and non-standard equipment.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas