Automotive Laminated Glass Production Line Vacuum Pre-Laminate Line

1. PURPOSE/DESCRIPTION OF PROCESS

This Vacuum Pre- laminate machine is specifically designed for automotive glass, it is the processing procedure after auto glass lamination. 

It is specially designed to vacuum the air between 2 pcs glasses, windshield inner, and outer glasses, and one channel de-airing line for automotive windshields. After VPL, the transparency of PVB film can reach 80%.

In the process of laminated windshield glass production, the bent glasses come from bending furnaces on metallic racks. The glasses are separated by pairs (inner and outer glasses together).

Glass pairs on metallic racks will be brought to the loading position of the glass processing line where they will be loaded on conveyors.

Then the glasses will be unpaired on the conveyors and moved to the washing machine: sheet by sheet (the Inner first and Outer following). All the glasses are oriented by wings downward (Concave down, face 4 on the belts of conveyors). After the washing machine, dry glasses move upon the conveyor to the cooling tunnel (where they will be cooled down till the temperature is needed for assembling with PVB sheets).

Inner and outer glasses will be combined with the PVB film together, and then placed with a silicon ring, finally, the windshields flow into the next vacuum processing. 

Windshield Processing Machinery

• Automatic Glass Loading Machine
• Auto Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
• Flat Glass Washing And Drying Machine
• Auto Glass Silk Screen Printing and Drying And Cooling System
• Talcum Powder Spraying Machine
• Glass Bending Machine
• Automatic Glass Loading Machine
• Curved Glass Washing And Drying Machine
• PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
• Vacuum Pre-Laminate Machine (De-airing of assembled glass)
• Autoclave
• Rearview mirror button bracket
• Glass Inspection Line

2. APPLICATION

Automotive Vacuum Pre-Laminate Machine for Vehicle laminated windshield glass processing, Safety glass laminated processing,  Car glass processing, Truck front windscreen processing.

3. PRODUCTION CAPACITY

The capacity for FZVPL-2000: 16-25s/pc (Customized)

4. DESCRIPTION 

• Glass loading conveyor.
• Glass heating section.
• Glass cooling and transition section
• Vacuum system
• Glass unloading section

4.2 Technical Parameters

• Automatic Glass Loading System (Or manual operation)
• Automotive Glass Washing Machine (Curved Windscreen)
• Cooling Tunnel After Washing (Before windshields PVB lamination)
• Automatic Transfer Conveyor 
• Automotive Glass Laminating Line (2 Glass sheets with PVB)
• PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
• Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
• Rear Mirror Button Bracket
• Autoclave (We don't manufacture it)

7. OUR SERVICE

7.1 Pre-sale Service

FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,

• Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
• Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
• Help the customer arrange all the automotive glass processing machines in the workshop.
• Arrange visits to other glass processing companies.

7.2 After-sale Service

FUZUAN will provide you with a complete and systematic after-sale service, which can quickly deliver its technology service to reduce equipment

malfunction and shorten downtime. It includes:

• On-site installation and training.
• English manual and Video for machine use and maintenance.
• 1-year warranty period (except wearing parts), life-long maintenance.
• Via remote service, faults can be immediately localized and targeted actions initiated.
• 24 hours technical support by email skype or WhatsApp.
• High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.

FUZUAN mainly provides professional ONE-STOP glass solutions for Automotive Glass, including the Laminated & Tempered Processing Lines for vehicles, such as cars, trucks, passenger cars, carts, buses, etc. and we are a high-tech enterprise integrating production, R&D, technical service and sales, with our technological expertise and a strong focus on successful implementation, we develop solutions that make the difference, for our customers.

FUZUAN 's main service customers include AGC, SAINT-GOBAIN, VITRO, PGW, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc, all major professional glass enterprises in China and overseas.

 

Our main products include:

Many different kinds of Auto glass loading machines, before Bando/Bystronic Line and other processes,

Automatic raw glass cutting line N/1 before Bando/Bystronic Line,

Automotive glass pre-processing line,

Glass Cutting, breaking, grinding line, CBGD, full automatic type, and semi-automatic type,

CNC grinding machine,

Glass drilling machine,

Glass washing and drying machine, both for flat glass and curved glass,

Talcum Powdering machine,

The glass screen printing line includes the printing machine and the drying machine after printing,

Vacuum pre-laminate machine,

PVB assembly conveyor line,

PVB Stretching and Cutting machine,

Glass bending furnace,

Automatic large/small size glass match machine,

Lamination glass stacking machine,

Automatic conveyor line,

Terminal soldering machine, Automatic welding machine

PVC Pre-heat line,

Online resistance and optics detection machine,

Various kinds of glass inspection machines, Tension, resistance, thermal break line detection machine,

Complete set of assembly tooling machines etc.

It can be customized according to the special needs of customers, and provide and transformation of various standard automotive glass processing equipment and non-standard equipment.