Basic Info.
Type
Glass Laminating Machine
Glass Industry
Automotive Glass
Equipment Name
Auto Glass Pre-Heating and Pre-Pressure Machine
Maximum Glass Size
1850*1250 mm
Minimum Glass Size
1000*500 mm
Usage
Car Windshields Vacuum Between 2 Glass Sheets PVB
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
This Vacuum ring system/ De-Airing Lines Windshield or Sidelites is a common line for the production of curved laminated automotive glass. The 'sandwich' of two layers of glass and a PVB interlayer is vacuumed. It's used to remove the air between two sheets of glass (Sandwiched glass, two sheets of float glass with an interlayer of PVB), and then take the rubber/silicon seal ring on the edges.
Production: windshields
Vacuum: single circuit for all rings
Loading: manual by operators
Unloading: by a robot or by operators
FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTIONS
Automotive Glass Processing Equipment develops and produces machinery and equipment for processing glass used in cars, trucks, and buses.
We are A POWERFUL PARTNER for automotive glass processors. A leading provider of automotive glass processing solutions and services.
By providing you with machinery, technology, and expertise.
2. APPLICATION
Automotive glass, Laminated car windshields, Truck front windscreen, Truck front windshields, Car top glass processing.
3. PRODUCTION CAPACITY
The transfer speed for FZVPL-10: 16 - 20s/pc
4. DESCRIPTION
- In the vacuum pumping system, vacuum pressure can be -0.08 to -0.1bar
- Ensuring vacuum pressure of each part of the whole line will be an over-0.08 bar in the process of running.
- Equipped with a heating system to ensure the transparency of laminated glass and PVB after initial pressure arrives above 70%.(the highest temperature can be 130ºC)
- The glass will be discharged after cooling, and the temperature is less than 50ºC.
- In order to avoid unnecessary heating, the VPL wire must be equipped with a suspended heating device (temperature arises to 90ºC )
- The temperature error between the actual temperature and set temperature shall not be over ±5ºC.
This Vacuum channel ring furnace for windshields, Auto Glass Pre-Heating, And Pre-Pressure Machine are composed mainly of:
- Glass loading conveyor.
- Glass heating section.
- Glass cooling and transition section
- Vacuum system
- Glass unloading section
4.1 Technical Parameters
Maximum Glass Size | 1850*1250 mm |
Minimum Glass Size | 1200*400 mm |
Glass Thickness | 1.6mm- 6 mm |
Conveyor Height | 1100-950mm +/- 30 mm |
Cycle Time | 20s /pc |
Orientation of Glasses | By convex up ("wings" down) |
Depth of Bend | Max 240mm |
Cross-curvature | Max 40mm |
Glass Transfer Speed | 3 - 18 m/min |
Dimension | 16000mm (Customized) |
Total power | 300 KW |
4.2 Utility
Voltage/Frequency | 380V/50Hz 3ph (Adjustable according to the customer) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤75%) |
5. ADVANTAGES
OPTIONS:
The system can disconnect the vacuum ring automatically from the connection of the vacuum of the conveyor.- Automatic vacuum valve close
- Automatic silicon hose removal
- Automatic vacuum silicon ring removal
- Automatic silicon ring return
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with a complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibilities and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas