Basic Info.
Type
Automotive Glass Packaging Line
After-sales Service
Engineers Available to Service Machinery Overseas
Glass Industry
Automobile Glass
Usage
Rear View Mirror Base Adhesion
Equipment Type
Rearview Mirror Base Adhesion Bracket
Maximum Glass Size
2100*1300 mm
Minimum Glass Size
800*400 mm
Capacity
25s/PC (Customized)
Orientation of Glasses
Wing Down
Table Height
850mm +/- 30 mm
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Specification
14970L*3400W*3100 mm (Customized)
Product Description
Automotive Rear View Mirror Button Station For Base Adhesion Front Windshields
1. PURPOSE/DESCRIPTION OF PROCESS
This Rearview Mirror Base Adhesion Bracket Automotive Laminated Windscreen Production Line is an automotive windshield packaging system, In the process of laminated windshield glass production line, there are Rear-view mirror brackets, and rain sensor bracket installation required. This line is specially designed for the laminated front windshields and automatic adhesion of the Mirror Buttons.
This proposal is a full automation type of equipment.
The operation steps are as below,
Glass→Glass positioning conveyor→Press procedure→Glass surface preheating →Pre positioning etc. Process
Robot catch mirror button element(Or operator manual put into the mold)→Press procedure→ Preheating button base element →visual system photo location→Position signal given to robot→Mirror button base element adhesion→After setting pressure and time→Finish the process→Glass out unloading
2. APPLICATION
Automotive laminated windshield glass packing, car windshield glass, truck W/S, and minibus windshields.
3. PRODUCTION CAPACITY
The capacity for FZMBS-B: 25-30 s/pc (Customized)
4. DESCRIPTION
This Automotive Rear View Mirror Button Station For Base Adhesion Front Windshields mainly includes,
- The mainframe part adopts Q235 and an aluminum profile.
- The transfer part with an adjustable belt.
- SIEMENS/SEW gear reducer.
- The positioning system adopts cylinder center positioning.
- The overturn system adopts the servo.
4.1 Technical Parameters
Maximum Glass Size | 2100*1300 mm |
Minimum Glass Size | 800*400 mm |
Glass Thickness | 1.6 mm- 6 mm |
Conveyor Height | 850mm +/- 30 mm (Customized) |
Depth of Bend | 10- 200mm |
Cross-curvature | 5-40mm |
Capacity | 25-30s/pc (Customized) |
Total Length | 7800mm (Adjustable according to the actual space of clients') |
4.2 Utility
Voltage/Frequency | 380V/50Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Compressed air | 0.6-0.7 Mpa |
Compressed Air Flow | 2 cbm/min |
4.3 Configuration PLC | Schneider |
Touch Screen | Schneider |
Low-voltage Apparatus | Schneider |
Frequency Converter | Schneider |
Motors and Reducers | Siemens / SEW |
Pneumatic part | SMC/ FESTO |
Bass Material | Aluminum |
Position System | Cylinder |
Overturn System | Servo |
5. ADVANTAGES
- It is equipped with a sensor at the entrance of the conveyor, to detect the glass entrance and control equipment action.
- Preheating system and infrared measurement control system at the entrance of the conveyor are used to preheat the glass surface.
- A set of preheating systems and infrared measurement control systems at the mirror button installation area are used to preheat the button base.
- The X/Y/Z-axis pre-positioning clamping adopts servo and cylinder control, it is suitable for various specifications of glass pre-positioning.
- A set of the six-axis robot, which is equipped with a multi-function mirror button bracket mounting mechanism, is suitable for quick replacement of the button adhesion mold of different types.
- Visual system and light source, to ensure precise identification of adhesion position.
6. RELATED PROCESSING LINE MACHINES
This Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with a complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibilities and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. LAYOUT FOR AUTOMOTIVE GLASS REARVIEW MIRROR BUTTON ADHESION SYSTEM
9. AUTOMOTIVE GLASS PRODUCTION LINE TURNKEY SOLUTION
10. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland)
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas