Basic Info.
Type
Automotive Glass Packaging Machines
After-sales Service
12 Months
Glass Industry
Automotive Glass
Maximum Glass Size
2400mm * 1800mm
Minimum Glass Size
850mm * 550mm
Glass Thickness
3.0mm – 6.0mm
Equipment Elevation
900mm
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
This PVB Trimming system is to solve the shortcomings of uneven trimming, hidden safety hazards, or unsuitability for automotive laminated glass, especially laminated glass for high-end automobiles, in the prior art trimming methods and provide a fully automatic method of trimming the laminated glass of the robot car.
After lamination of glass, the PVB comes out of the glass 3-6mm demanding a trimming and polishing of the PVB excess to guarantee the quality requested by the customer.
After the Trimming / Polishing
The color of the finished trimmed/polished PVB is uniform.
PVB Trimming, Traditional way
The use of manual tools for trimming has the following shortcomings:
1. The trimming is not neat and the trimming quality is not uniform, which cannot meet the aesthetic requirements of automobile glass edges, especially the trimming requirements of laminated glass for high-end automobiles.
2. There is a certain safety hazard in the manual trimming of knives.
Trimming of automotive laminated glass
The trimming method includes the following steps:
Step 1: Move the laminated glass of the automobile after the autoclave high-pressure treatment to the abrasive belt edging device, so that the edge of the laminated glass of the automobile is in contact with the rotating abrasive belt;
Step 2: Keep the edge of the automobile laminated glass in contact with the rotating abrasive belt, and move the automobile laminated glass and the abrasive belt relative to the contour of the automobile laminated glass to remove the residual intermediate film around the edge of the automobile laminated glass.
FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTION
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
2. APPLICATION
Trucks, Bus laminated windscreen glass
3. PRODUCTION CAPACITY
The capacity for FZPVBT-B: ≥ 30 second/pc (Customized)
4. DESCRIPTION
Glass is unloaded by a robot from a rack on the conveyor in a vertical way
The glass will be centered by the positioning system
Glass trimmed / polished
After trimming, the powder will be sucked into a powder bag
Glass is placed on the conveyor wings down
4.1 Structure
This PVB Trimming Machine is composed mainly of
Conveyor with Positioning Function
Belt Conveyor
KUKA/ABB Robot
Trimming Machine
Vacuum system to collect the powder
4.2 Technical Parameters
Maximum Glass Size | 2400*1800 mm |
Minimum Glass Size | 8500*550 mm |
Glass Thickness | 3mm- 6 mm |
Conveyor Height | 850mm +/- 30 mm (Customized) |
Orientation of Glasses | By convex up ("wings" down) |
Depth of Bend | Max 350mm |
Cross-curvature | Max 50mm |
Capacity | ≥ 30 second/pc (Customized) |
Total Power | 40 KW |
4.3 Utility
Voltage/Frequency | 380V/50Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Compressed air | 5-7 bar |
Temperature | 18oC~45oC |
Humidity | 50%(Max≤75%) |
5. ADVANTAGES
The conveyor motor is driven by a frequency converter and the speed is adjustable.
The PVB film on the edge of the glass is trimmed with a sand belt.
The grinding pressure is controlled by the cylinder and regulated by the pressure regulating valve.
It is equipped with a vacuum system to collect dust.
It uses a special abrasive belt edging device to trim the laminated glass so that in the trimming process, only the excess intermediate film remaining on the edge of the laminated glass of the automobile is ground and removed without grinding the glass plate itself.
This ensures the high efficiency and safety of the trimming operation, and at the same time makes the edge appearance of the trimmed automotive laminated glass neat and smooth, which can meet the requirements of high-end automotive laminated glass for trimming quality.
Automotive glass processing automation, realizing the automation and unmanned processing of the processing process can improve labor productivity, reduce costs, and make the production line develop into a flexible manufacturing system to meet the requirements of automated production lines in the modern machinery industry.
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with a complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibilities and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8 LAYOUT
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas