Basic Info.
Glass Industry
Automobile Glass
Maximum Glass Size
2100*1250 mm (Customized)
Minimum Glass Size
1000*700 mm
Glass Thickness
2.85mm – 6 mm
Conveyor Level
950 +/- 50 mm
Maximum Weight of Glass
25kg
Usuage
Adhesion PU Rubber Seal Trip on The Windshields
Type
Automotive Glass Packaging Machines
After-sales Service
12 Months
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
Automotive glass packaging system Windshield Seal Strip Line
1. PURPOSE/DESCRIPTION OF PROCESS
This Automotive glass packaging system Windshield Seal Strip Line realized the automatic adhesion of the PU rubber seal strip on the windshield.
Molding glass is the functional extension of automobile safety glass. The molding on the edge of the glass can not only prevent the overflow of adhesive between the glass and sheet metal but also meets the aesthetic demand of automobile manufacturers. Not only does it function to adhere the glass to the vehicle body it also acts to improve the sealing performance, reducing noise and preventing water penetration.
Molding strip
Scope of application: It is mainly applied on the front and rear windshields, especially on the front windshields. The molding strip is the most common molding method on glass.
It is simple in structure and can assist in the integration of glass, molding, and frame, which is very popular in the market.
FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTION
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
Main Equipment Of Windshield Processing Machinery includes,
- Automatic Glass Loading Machine
- Auto Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
- Flat Glass Washing And Drying Machine
- Auto Glass Silk Screen Printing and Drying And Cooling System
- Talcum Powder Spraying Machine
- Glass Bending Machine
- Automatic Glass Loading Machine
- Curved Glass Washing And Drying Machine
- PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
- Vacuum Pre-Laminate Machine (De-airing of assembled glass)
- Autoclave
- Rearview mirror button bracket
- Glass Inspection Line
2. APPLICATION
Automobile glass laminated glass, such as the front windshield and rear windscreen, for cars, trucks, buses, etc.
3. PRODUCTION CAPACITY
The cycle time for FZMT-A: 50 -60 second/pc (Customized)
4. DESCRIPTION
Process Flow:
- Manually put the glass on the tilting glass loading machine, step on the foot pedal, and use the conveyor to transfer the glass to the servo positioning place after turning it down. (Loading system can be updated as full automatic loading)
- After the glass is positioned, the robot grasps the sub-components Bracker and glues, visually accurately locates, stick-up, and visually detects the accuracy of the paste position.
- After passing the bonding test, the glass is transported to the tilting glass unloading conveyor, after it turns down, the glass is manually unloaded.
4.1 Structure
This Automotive glass packaging system Windshield Seal Strip Line is composed mainly of
- Tilting Glass Loading Conveyor
Conveying adopts two parallel active beltsDrives by SEW motorFlip adopts cylinder- Glass Positioning Conveyor With Servo Motor
- ABB Robot for automatic adhesion of the PU molding trip
Different pneumatic clamps are used for the installation of different sub-components brackets.There is an adjustment base function between the fixture and the manipulator to meet the production error of the glass sphere.- CCD visual positioning system
COGNEX brandThe vision system sends a signal to the robot after taking a photo. After the robot automatically installs the sub-components bracket, the vision system detects whether the installation position meets the process requirements (the installation position and angle can be set). When the setting requirements are not met, an alarm will be given, and the robot will continue to grab the bracket and start gluing.- PU molding trip feeding system
PU glue capacity: 20L/barrel;
PU glue flow rate: adjust between 50-100ml/min, the error is 5%.
Two sets of sub-component mold trays
- Tilting Glass Unloading Conveyor
4.2 Technical Parameters
Maximum Glass Size | 2100*1250 mm |
Minimum Glass Size | 1000*700 mm |
Glass Thickness | 2.85mm- 6 mm (The glass has been bent into shape and edged) |
Conveyor Height | 950mm +/- 50 mm (Customized) |
Orientation of Glasses | By Concave side up ("wings" up) |
Depth of Bend | 10-240mm |
Cross-curvature | 5-40mm |
Capacity | 50-60 second/pc (Customized) |
Total Power | 40 KW |
4.3 Utility
Voltage/Frequency | 440V/60Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-5% |
Temperature | -4ºC~35ºC |
Humidity | 20%-80% |
Air Pressure | 5-7 bar |
5. ADVANTAGES
- An emergency stop switch is installed at the flip top to prevent safety accidents.
- Servo positioning, with accurate positioning and satisfaction with various windshield glass.
- The robotic process with stable performance.
- High production efficiency, the time it takes for a robot to process the molding strip is fixed, and easy the control and manage.
- High safety factor, this system can guarantee the work safety of workers to a greater extent.
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with a complete and systematic after-sale service, which can quickly deliver its technology service to reduce equipment
malfunction and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland)
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas