Basic Info.
Type
Glass Laminating Machine
Glass Industry
Automotive Glass
Usage
Spray with Talcum Powder Before Bending
Maximum Glass Size
2000*1300 mm
Minimum Glass Size
800*300 mm
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
Automotive glass powder system, Automobile Glass Front Windshield Talcum Powdering System Before Bending
In the automotive pre-processing of windshield glass production, the glasses are sprayed with powders, which are used for the separation of the inner and outer glasses. this powdering spraying machine for laminated windshields is specially designed to spray powders before the front windshields hot bending, which can reduce or prevent two pieces of glass stick and in the glass bending process and optical scrap.
After the glass flow in the powdering machine, the sensor detects the glass and the spray gun starts powder spraying according to the present time, and then flows into the hot wind curtain machine, drying the wet powder on the glass surface. The mixing mechanism, hot wind curtain machine, and suction type powder recycle system for the continuous operation condition.
SYSTEMS FOR APPLYING SEPARATING AGENTS
It is important for glass manufacturers to ensure that the glass is sprayed evenly. If too much powder is used, it will not only increase manufacturing costs, but also cause problems for the downstream processes, and also need to clean the glass before the bending process. If the powder coverage is insufficient, customers may refuse to use glass plates due to stains or scratches or the glass plates stick to each other.
FUZUAN provides different product lines which are perfectly adapted to your respective process.
Complete systems and special solutions
Retrofitting, servicing, and maintenance from one source.
2. APPLICATION
Systems of powder application for Auto glass.
Automotive glass windshield processing
The powder spraying of glass plates and car windscreens by means of nozzle systems.
3. PRODUCTION CAPACITY
Cycle time for FZGPM-A: 12s/pc (Customized)
4. DESCRIPTION
4.1 Structure
This powdering machine is composed mainly of
- Wheel type conveyor
- Powder spray box
- Powder spraying system
- Powder recycle system
- Pneumatic piping system
- Electric control system
Powdering system
Even application of powder over the entire glass surface
Automatic adjustment of the powder quantity to the line speed/glass width
No additional electrostatic charge required
Quality assurance by means of minimized "formation of scratches"
Applications: Vertical, horizontal, top, and bottom
Powder and water mixing is performed in a closed tank. This provides for optimum power characteristics and the ability to flow
Powder change is possible within a few minutes - without powder losses
4.2 Technical Parameters
Maximum Glass Size | 2000*1300 mm |
Minimum Glass Size | 800*300 mm |
Powdering Effective Width | 1300 mm |
Glass Thickness | 1.5mm- 6 mm |
Conveyor Height | 950mm +/- 50 mm (Customized) |
Cycle Time | 15 s/pc (Customized) |
Total Power | 145 KW |
4.3 Utility
Voltage/Frequency | 380V/60Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Compressed air | 4-6 bars |
Demineralized Water | <8us/sq.cm |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤80%) |
5. ADVANTAGES
- Driven motors with frequency inverters.
- Main frame is made of SS304 material resistant to corrosion.
- The sprocket chain transmission parts have a safety cover protection.
- The wheels in the powder spray room equipped with brush, for remove the powder on the wheels.
- Spray guns in the powder spray box, each one equipped with a set of independent pneumatic control valve.
- Each set of spray gun with the adjustment functions of powder quantity, powder thickness, angle, direction.
- There is a set of powder recycling tank at the bottom of powder spray box.
6. RELATED PROCESSING LINE MACHINES
The line includes the machine as below,- Automatic raw glass loading system
- Raw glass cutting & breaking & cutting (drilling) line
- Transfer conveyor
- Flat glass washing and drying machine
- Talcum powdering system
- Unloading machine
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas