Basic Info.
Glass Industry
Automotive Glass
Fields of Application
Vehicle Glass
Maximum Glass Size
2200*1400 mm
Minimum Glass Size
1200*400 mm
Type
Glass Washing and Drying Machine
Glass Washing Machine Type
Horizontal Glass Washing Machine
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
This Autoglass Pre-processing Line Of Automatic Cutter Equipment With Glass Shuttle is the car glass pre-processing line, after loading, the glass through handling machines is transferred to the station of cut, brake, and grinding machines, and then to washing and printing machines. It is designed to process the automobile windshield glass sheet, we also have models for sidelites and quarter windows. It's including glass loading, cutting, breaking, and grinding, which is a full-automatically integrated operating system.
FUZUAN is able to design and supply handling connections for grinding machines and also to perform integration of grinding machines, handling connections with washing machines, integration of washing machines, handling connection with printing machines, and integration of printing machines as well.
The process as below,
- The suction cups on the handling device pick up the glass from the initial position.
- Transfer the glass to the next position.
- After the glass on the next position, the cups of the cutting section and grinding section take the glass tightly.
- And then begin to cut and edge grind, the handling device returns to the original position.
- After the handling device returns, the suction cups of the breaking section move down and take the glass, and then begin to start the glass break out processing.
- During the processing, the next piece of glass flow into the machine, and the glass finished the processing is removed from the machine.
- After finishing the cutting, breaking, and grinding, start a new working cycle.
FUZUAN MACHINERY provides AUTOMOTIVE GLASS TURNKEY SOLUTION
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
Windshield Processing Machinery includes,
- Automatic Glass Loading Machine
- Vehicle Glass Pre-processing line (Cutting & Breaking & Grinding Machine)
- Flat Glass Washing And Drying Machine
- Auto Glass Silk Screen Printing and Drying And Cooling System
- Talcum Powder Spraying Machine
- Glass Bending Machine
- Automatic Glass Loading Machine
- Curved Glass Washing And Drying Machine
- PVB Assembly Line (PVB Film is sandwiched between 2 sheets of glass)
- Vacuum Pre-Laminate Machine (De-airing of assembled glass)
- Autoclave
- Rearview mirror button bracket
- Glass Inspection Line
2. APPLICATION
Automotive glass pre-processing line for car windshields and truck windscreens.
3. DESCRIPTION
3.1 Structure
This Automatic CNC Cutter Machine Line Automotive Glass Pre-process Line is composed mainly of:
Entrance section and glass positioning.
- Entrance section and glass positioning
- Irregular glass cutting
- Irregular glass break-out
- Irregular glass grinding with Automatic trimming grinding wheel
- Exit section
- Glass transport handling system, Shuttle (B-axis)
- Vacuum suction cups
- Detection and alarm when the servo motor of the main spindle overload
- The grinding section with anti-collision induction sensor
- Transmission conveyor for broken glass
- Water cycle system
3.2 Technical Parameters
Maximum Glass Size | 2000*1300 mm |
Minimum Glass Size | 800*600 mm |
Glass Thickness | 1.6mm- 5 mm |
Conveyor Height | 1135mm +/- 30 mm |
Cycle Time | Customized |
Grinding Wheel Diameter | 150mm |
Grinding Tolerance | 0.1 mm |
Repeat Positioning Accuracy | 0.1 mm |
Glass Transfer Speed | 3 - 18 m/min |
Dimension | 16000mm (Customized) |
Total power | 300 KW |
3.3 Utility
Voltage/Frequency | 380V/50Hz 3ph (Adjustable according to the customer) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤75%) |
3.4 Configuration Standard level |
CNC Control System Main Spindle | FANUC Series |
CNC Control System Breaking Section | FANUC Series |
PLC | Mitsubishi, Japan |
Servo Motor | FANUC |
Ball Linear Guide | THK |
Ball Screw | NSK or THK |
Screw Bearing | NSK screw special bearing NSK |
Linear module | HIWIN |
Pneumatic components | SMC |
Vacuum Pump | Busch |
4. ADVANTAGES
- Automatic programming according to the CAD graphic
- CNC automatic positioning, transferring, cutting, break-out, and grinding on the basis of image size
- High rigidity, high precision, high accuracy stable, high production efficiency, operation of human nature, beautiful modeling
5. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas