Basic Info.
After-sales Service
Engineers Available to Service Machinery Overseas
Glass Industry
Automotive Glass
Maximum Glass Size
2100*1250 mm
Minimum Glass Size
1200*600 mm
Glass Thickness
4.76 mm – 6.76 mm
Deepth of Bend
Max. 250mm
Cross-Curvature
Max. 40mm
Glass Flow
Wing Down (Concave Down)
Water Temperature Control
30ºC~55ºC
Usage
Resistance Inspection of Automotive Front Windshie
Trademark
FUZUAN MACHINERY
Transport Package
Stretching Film/ Pallet/Wooden Case Packing
Specification
11000x3000mm
Product Description
1. PURPOSE/DESCRIPTION OF PROCESS
Automotive Glass Resistance Detection Online GT Furnace Inspection For Windshields
This GT Online Inspection system is mainly used for automatically positioning the glass from GT Furnace and automatically detecting and estimating whether the glass is qualified.
In order to meet customers' quality requirements while reducing the labor intensity of employees without adversely affecting the efficiency and cost of the manufacturing process, A device that automatically detects resistance after the GT unloading conveyor is important.
And save the resistance measurement situation with the computer, display the trend graph, and synchronously displayed it on the monitor in the printing room.
The rear windshield of a vehicle is unique. It is a high-strength glass, tempered glass. Due to the high requirements of the automotive industry on the quality of glass, In the automobile glass production plant, the glass after the hot bending furnace needs to be tested for the glass finish, the curvature after the glass is formed, the resistance value of the resistance wire, and the resistance wire breakage detection.
What is the role of the resistance wire on the glass?
The resistance wire is a layer of silver wire printed on the glass, and its resistance value changes with the resistance temperature exceeding the allowable range of accuracy. Because the resistance temperature will be affected by the environment and time, especially the influence of the temperature difference in the four-season factory building and the time difference between the time after the hot bending furnace comes out and the detection resistance value cannot be ignored. Therefore, when detecting the resistance value, we need to know the resistance temperature (glass temperature) when measuring the resistance, and then use the temperature and resistance correction formula to calculate the resistance value at the standard temperature, and finally see whether the test result meets the requirements of the vehicle manufacturer. The request was made.
2. APPLICATION
Automotive front windshields final inspection and packing line
3. PRODUCTION CAPACITY
The processing speed for FZOINS-2100: 6-20 m/min (Customized)
4. DESCRIPTION
- The glass will be transported from the GT unloading conveyor, and automatically transported to the loading conveyor section of this online resistance inspection system.
- The sensor detects whether the glass is in a specific place.
- If yes, the working station of resistance inspection will be stopped, and the middle section will position the glass this can also make each piece of glass be positioned at the same location, which is good for the accuracy of inspection position.
- After finishing the positioning action, the test pin will be down and detect the glass, the time is self-adjusted by the user. At the same time, it will automatically estimate whether the resistance is in the normal range.
- After finishing the inspection, all the systems will be reset and back to the original position, and the glass will be transported to the unloaded part by the assembly line. The whole process is finished.
- Center positioning transmission Conveyor
4.1 Structure
This Inspection Line is composed mainly of
- Entrance conveyor
- Positioning System
- Resistance detect system
- Lifting darkroom
- Exit conveyor
4.2 Technical Parameters
Maximum Glass Size | 2100*1250 mm |
Minimum Glass Size | 1200*600 mm |
Glass Thickness | 4.76mm- 6.76 mm |
Conveyor Height | 850mm +/- 30 mm (Customized) |
Orientation of Glasses | By convex down ("wings" up) |
Depth of Bend | Max 250mm |
Cross-curvature | Max 40mm |
Glass Transfer Speed | 6- 18 m/min (Customized) |
Dimension | 3x1.5x2.5 m (Customized) |
4.3 Utility
Voltage/Frequency | 380V/50Hz 3ph (Customized) |
PLC Voltage PLC | 220V |
Control Voltage | 24VDC |
Voltage Variation | +/-10% |
Temperature | 18ºC~35ºC |
Humidity | 50%(Max≤80%) |
5. ELECTRICAL PLC/HIM CONTROLPLC | Mitsubishi |
Touch Screen | Mitsubishi |
Frequency Converter | Mitsubishi |
Motor/Reducer | SEW/Siemens |
Low voltage apparatus | Schneider / Omron |
Water Pump | CNP Stainless pump |
Fan | China Brand (Customized) |
6. ADVANTAGES - Improve the automation of resistance inspection.
- For this inspection system, the upper and lower limits of resistance can be set in accordance with the inspection requirements.
- When the resistance value is more than the normal range, it will alarm and remind the employee.
- It will be installed after the GT unloading process for automatic inspection resistance. Storing the measuring condition of resistance inspection by computer, and show the trend chart. Synchronous display on the monitor, which is located in the printing room.
6. RELATED PROCESSING LINE MACHINESThis Is A Project For Automotive Laminating Line For Front Windshields- Automatic Glass Loading System (Or manual operation)
- Automotive Glass Washing Machine (Curved Windscreen)
- Cooling Tunnel After Washing (Before windshields PVB lamination)
- Automatic Transfer Conveyor
- Automotive Glass Laminating Line (2 Glass sheets with PVB)
- PVB Shaping Machine (Automatic stretching and cutting for windshields PVB)
- Automotive Glass De-Airing Line (Laminated glass vacuum ring line)
- Rear Mirror Button Bracket
- Autoclave (We don't manufacture it)
7. OUR SERVICE
7.1 Pre-sale Service
FUZUAN's professional technical team will provide you with an all-around and timely service before making the final decision. It includes,
- Help the customer choose the most suitable glass processing machines, automotive tempered or laminated line machines, according to the target market and production volume requirements.
- Help the customer choose the materials, related to the automotive glass field, such as the raw glass material, mirror button, rubber ring, wiper seat connection, etc.
- Help the customer arrange all the automotive glass processing machines in the workshop.
- Arrange visits to other glass processing companies.
7.2 After-sale Service
FUZUAN will provide you with complete and systematic after-sale service, which can deliver its technology service quickly to reduce equipment
malfunction possibility and shorten downtime. It includes:
- On-site installation and training.
- English manual and Video for machine use and maintenance.
- 1-year warranty period (except wearing parts), life-long maintenance.
- Via remote service, faults can be immediately localized and targeted actions initiated.
- 24 hours technical support by email skype or WhatsApp.
- High-quality spare parts increase the lifetime of your machine, secure efficiency, and smooth production. We provide you with a reliable spare parts service. Fast and on-time delivery is our top priority.
8. COMPANY PROFILE- SUPPLIER FOR AUTOMOTIVE GLASS MACHINERYBusiness Type: ManufacturerMain Products: Glass processing machines in the Automotive glass industry, including standard and non-standard machines, and customized equipment in the automotive glass industry.Year of Establishment: 2011Technical Team Experience: More than 30 years of experience in the automotive glass industryLocation: Jiangsu, China (Mainland)
9. LAYOUTFUZUAN provides customized solutions, durable, quality equipment, and tools at reasonable pricing. please send me your technical requirements.
Address:
No. 121 Qinghong Road, Ehu Town, Xishan District, Wuxi City, Wuxi, Jiangsu, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Company Introduction:
WUXI FUZUAN MACHINERY TECHNOLOGY Co., Ltd. Was established in 2011, we specialize in the manufacturing of automotive glass processing machinery.
FUZUAN MACHINERY develops and produces machinery and equipment for processing glass used in automotive, we support our customers with innovative solutions and aim to be a reliable and trusted partner for you.
FUZUAN MACHINERY mainly provides the complete sets of machines Automotive Glass, It is a high-tech enterprise integrating production, R&D, technical service, and sales.
We provide AUTOMOTIVE GLASS TURNKEY SOLUTIONS.
One-stop service from design to parts procurement and manufacturing of automotive glass plants and equipment.
FUZUAN MACHINERY has a standard workshop of 5000 square meters, A team of high-quality mechanical-electrical engineers and experienced automotive glass manufacturing technologists, and an efficient, professional technical development team. Provide automation, high efficiency, safety, and stability auto glass production equipment, non-standard mechanical equipment, and technical service.
FUZUAN ′s main service customers include AGC/ ASAHI Japan, SAINT-GOBAIN, VITRO Mexico, PGW, NSG, FUYAO GROUP, SYPK AUTOGLASS, XINYI GLASS, TM GLASS, WYP AUTOMOTIVE, AFG AUTO GLASS, etc. All major professional glass enterprises in China and overseas